Drone Flare Stack Inspection Services
Thermal Drone Flare Stack Inpections - Radiometric, Accurate, and Safe
Drone Flare Stack Inspection Services
When it comes to flare stack inspections, safety, speed, and precision are critical. At Recon Aerial, we deliver thermal drone flare stack inspection services that provide high-resolution results without the need for costly shutdowns. With hundreds of successful missions across oil & gas, petrochemical, and power generation sectors, we know how to get the job done right.
By combining advanced thermal and visual imaging, our inspections detect defects early, minimize downtime, and optimize maintenance planning—all while keeping personnel safely on the ground. The process is faster, safer, and a fraction of the cost of scaffolding or rope access.
Common Challenges We Solve:
Expensive shutdowns? We inspect while your stack stays operational.
Worker safety concerns? Drones remove the need for climbing or rope access.
Missed defects? Our high-resolution thermal and optical sensors capture everything.
Delays? We mobilize quickly and deliver results fast.
From flare tip integrity checks to corrosion monitoring and routine inspections, our drone services deliver clear, actionable insights that help you plan smarter and operate more efficiently.
Don’t risk downtime or safety with outdated methods. Let Recon Aerial give you the data you need—faster, safer, and at lower cost.
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+ UAV Flare Stack Inspections — Faster, Safer, More Cost-Effective UAV flare stack inspections keep your operations running by delivering fast, safe, and non-intrusive assessments during live production. Our drones capture high-resolution thermal and visual data without the need for shutdowns, scaffolding, or cranes. The result? Improved safety, lower inspection costs, and proactive maintenance planning for oil, gas, and industrial facilities—without the downtime.
Why are Drone Flare Stack Inspections Important?
Safety, Regulatory Compliance, Environmental Responsibility and Maintenance
Drone Flare Stack Inspection Services
When it comes to inspecting flare stacks, safety, speed, and accuracy are non-negotiable—and that’s exactly what we deliver. At Recon Aerial, we make inspections safer, faster, and more cost-effective by deploying drones that get close without requiring shutdowns.
Flare stacks are high-risk, high-heat, and mission-critical. That’s why our UAV inspections are designed to be non-intrusive while capturing high-resolution visual and thermal data—giving you the insights you need, right when you need them.
How We Add Value:
Safety First: Detect corrosion, leaks, or structural damage—without endangering personnel.
Regulatory Compliance: Stay aligned with ASME STS-1 and emissions standards to avoid costly penalties.
Environmental Stewardship: Identify incomplete combustion or excessive flaring to reduce emissions and improve efficiency.
Equipment Reliability: Keep ignition systems and flame detectors in peak condition to avoid downtime.
Preventive Maintenance: Address issues early before they escalate into major failures.
Our Most Requested Services:
Thermal imaging to detect hot spots and gas leaks
Structural integrity assessments for wear, corrosion, and misalignment
Live operational inspections to monitor flare tips and emissions without halting production
From oil & gas to petrochemical and power generation facilities, we help operators cut risk, save money, and extend asset life.
Let’s keep your stacks strong and your operations running. Contact us today for expert Drone Flare Stack Inspection Services that deliver results.
Drone flare stack inspections keep operations running by providing quick, safe, and non-intrusive assessments during live production. Our UAVs capture high-resolution thermal and visual data—all without shutdowns, scaffolding, or cranes. The result? Improved safety, lower inspection costs, and proactive maintenance planning for oil, gas, and industrial facilities.
What is a Flare Stack?
Getting it Done Right!
What is a Flare Stack?
A flare stack, sometimes called a flare tower, is a critical safety system used in industrial operations such as oil refineries, chemical plants, natural gas facilities, and petrochemical sites. Its primary function is to safely burn off excess flammable gases that cannot be captured, processed, or stored in a cost-effective or timely manner.
The structure itself is a tall, vertical column designed to withstand extreme heat and continuous exposure to harsh industrial conditions. At the top of the stack are burner assemblies where the gases are directed through a network of pipes and ignited. The result is a controlled flame—often visible from a distance—that ensures harmful or volatile gases are converted into less hazardous byproducts like carbon dioxide and water vapor.
Flare stacks are engineered for reliability and durability, with materials and designs capable of handling high temperatures, variable flow rates, and the chemical properties of the gases being flared. Beyond safety, flare systems also play an important role in regulatory compliance and environmental protection, preventing the uncontrolled release of dangerous gases into the atmosphere.
In short, flare stacks are not just pipes with flames—they are sophisticated, high-value safety assets that protect workers, equipment, and the environment by ensuring excess gases are burned safely and effectively.
RPAS flare stack inspections minimize downtime by enabling fast, safe, and non-intrusive assessments during live operations. Drones capture high-quality thermal and visual data, eliminating the need for shutdowns, scaffolding, or cranes. This approach enhances safety, reduces inspection costs, and supports preventative maintenance for oil, gas, and industrial facilities.
UAV flare stack inspections minimize downtime by enabling fast, safe, and non-intrusive assessments during live operations. Drones capture high-quality thermal and visual data, eliminating the need for shutdowns, scaffolding, or cranes. This approach enhances safety, reduces inspection costs, and supports preventative maintenance for oil, gas, and industrial facilities.
Thermal Flare Stack Inspections by Drone
What are the Flare Stack Inspection Deliverables?
See the Value of Drone Flare Stack Inspections
Want to know what insights you can gain from a flare stack inspection? Download our sample Drone Flare Stack Inspection Report, created using DJI-based thermal data. These reports use radiometric JPG images to map heat distribution, pinpoint anomalies, and highlight potential problem areas—quickly and accurately.
Radiometric thermal images go beyond standard photos. They capture true temperature data, enabling detection of heat loss, identification of hot spots, and assessment of structural integrity—all with quantifiable results you can trust.
Our Drone Flare Stack Inspection Services combine high-resolution visuals with advanced thermal imaging, giving you the actionable intelligence you need to plan maintenance, improve safety, and minimize costly downtime—without interrupting operations.
Request a sample report today and see how drone inspections deliver smarter, safer, and more efficient results for your facility.
Getting Results - Why Use Drones to Conduct Flare Stack Inspections?
SAFETY & ACCESSIBILITY
Thermal Flare Stack Inspections by Drone
Safety First: Traditional flare stack inspections often require scaffolding, ladders, or rope access—putting workers at significant risk. With drone-based thermal inspections, assessments are carried out remotely, eliminating the need for personnel to climb tall, hazardous structures. This approach dramatically reduces the chance of accidents, injuries, and costly safety incidents.
Unmatched Accessibility: Flare stacks are usually located within dense, complex industrial sites where manual access is difficult. Drones easily navigate around infrastructure, capturing close-up thermal and visual data from multiple angles. From the top of the stack to areas hidden behind equipment, drones provide a complete picture that human inspectors often can’t reach—without interruption to operations.
EFFICIENCY & DATA COLLECTION
Cost & Time Efficiency
Drone flare stack inspections are completed in a fraction of the time compared to traditional methods—cutting downtime and reducing costs. Equipped with high-resolution cameras and thermal sensors, drones capture detailed data quickly, which can then be analyzed remotely for rapid assessment and decision-making. The result: fewer labor hours, minimized shutdowns, and significant savings for your operation.
High-Detail Data Capture
Our UAVs deliver crystal-clear RGB imagery and advanced thermal scans, providing a complete picture of your flare stack’s condition. From spotting cracks, corrosion, or structural wear to identifying insulation failures and combustion inefficiencies, drones detect issues invisible to the naked eye. This precise data gives inspectors the insights they need to plan targeted maintenance, prevent failures, and extend asset lifespan.
DOCUMENTATION & COMPARISON
Documentation & Ongoing Comparison
Drone inspections create a permanent visual record that can be archived, reviewed, and compared over time. This historical data lets inspectors track structural changes, monitor the progression of defects, and measure the effectiveness of maintenance or repairs. Just as importantly, it streamlines collaboration—engineers, maintenance crews, and regulatory bodies can remotely review findings with full transparency.
Why It Matters
Thermal drone flare stack inspections enhance safety, boost accessibility, and deliver high-quality data with unmatched efficiency. By detecting issues early, reducing operational disruptions, and providing clear documentation, they help safeguard performance, extend asset life, and strengthen compliance for industrial facilities.
Thermal Drone Inspections
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Drone Inspection Services
We pride ourselves on our ability to capture just about any drone shot. We have a lot of experience working with exceptional clients like you. Checkout some of the more common drone inspection service details for work we shoot regularly.
Principal Drone Services
- Up to 5.1 K drone video footage
- No Limit to Media (Photos or Video)
- Reshoot Free, if needed (but this is never needed)
- High resolution sensors
- Infrared inspection capability
- AI backed reporting
- Mapping specific sensors
- GNSS survey receivers
- Aerial to AutoCAD deliverables
- Site progress shots
- Live streaming 24/7 timelapse
- Mapping, earthworks and site logistics
We Get Around!
Years Strong
Happy Clients
Missions Flown